Experimental Investigations of Graphene Nanoparticle-Based Cutting Fluid during Turning of Titanium Alloy (Grade 5) with Minimum Quantity Lubrication

Authors

  • sivakoteswararao katta Mechanical engineering, Acharya NagarjunaUniversity Guntur, India,
  • Dr.G. chaitanya Mechanical Engineering, RVR&JC College of Engineering, Guntur, India.
  • Dr.B .Ravi shanker Mechanical l Engineering, Bapatla engineering college, Guntur, India.

Keywords:

Graphene Nanoparticles, Normal, Flank Wear

Abstract

Nano Fluid Based Minimum quantity lubrication (NFBMQL) has proved to be a sustainable approach that can update minimum quantity lubrication (MQL) for the application of cutting fluid in the metal cutting operation. Addition of nanoparticles within the reducing fluid might also improve the cooling and lubricating properties of the base fluid. Present work offers with the experimental investigation of the effect of the addition of graphene nanoparticles inside the cutting fluid under MQL on machinability characteristics inclusive of surface roughness, flank wear, cutting area temperature and machining time. Response surface technique (RSM) was applied to the experimental layout. Cutting speed, feed rate and depth of cut had been taken as machining parameters. Regression analyses changed into employed to estimate flank wear, surface roughness, machining time and cutting area temperature. ANOVA became implemented to look at the influence of cutting parameters on cutting temperature, flank wear, machining time and surface roughness. Results confirmed that of graphene nanoparticles performed an extended position in reducing flank put on of cutting tool even at the higher significance of cutting speed and feed rate which has an enormous ability to improving the productivity of machining. Minimum surface roughness became also acquired at better; in the end, the optimization of output responses became executed which will offer the levels of quality cutting conditions.

References

1. Jeewan Singh, target Singh & Aneesh goyal (2015): “Influence of minimal quantity lubrication (Mql) technique in Machining evolution: a review and applications”, International Journal Of Engineering Sciences & Research Technology / 4.(12): December 2015 / ISSN: 2277-9655.
2. Neetu Upadhyay(2015): “Environmentally Friendly Machining: Vegetable Based Cutting Fluid” / S-JPSET: Vol. 7, Issue 2, ISSN: 2454-5767. 3.
3. R.R. Srikant and P.N. Rao (2017): “Use of Vegetable- Based Cutting Fluids for Sustainable Machining”, Springer International Publishing AG 2017 J.P. Davim (ed.), Sustainable Machining, Materials Forming, Machining and Tribology, DOI 10.1007/978-3-319- 51961-62.
4. C. Leyens and M. Peters (2003): “Titanium and Titanium Alloys. Fundamentals and Applications”, Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim / ISBN: 3-527- 30534-3. 5.
5. Platonic Nanotech Private Limited, “Graphene Technical Data Sheet”, Jharkhand-814154
6. Neelesh Kumar Sahu, Atul B. Andhare & Roja Abraham Raju (2017): “Evaluation of performance of Nanofluid using multi-walled carbon Nanotubes for machining of Ti–6AL–4V”, Machining Science and Technology, DOI: 10.1080/10910344.2017.1365898.
7. Songmei. Y, Xuebo. H, Guangyuan. Z & Amin. M (2017): “A novel approach of applying copper Nanoparticles in minimum quantity lubrication for milling of Ti?6Al?4V”, Advances in Production Engineering & Management, Volume 12 / Number 2 / June 2017 / pp 139–150 / ISSN 1854?6250.
8. Salah Gariani, Islam Shyha, Fawad Inam & Dehong Huo (2017): “ Experimental analysis of system parameters for minimum cutting fluid consumption when machining Ti-6Al-4V using a novel supply system”, International Journal -Advanced Manufacturing Technology / https:// doi.org/10.1007/s00170-017-1216-y.
9. Jung Sub Kim, Jin-Woo Kim & Sang-Won Lee (2017): “Experimental characterization on micro-end milling of titanium alloy using Nanofluid minimum quantity lubrication with chilly gas”, International Journal -Advanced Manufacturing Technology /DOI 10.1007/ s00170-016-9965-6.
10. Vikas Pare, Geeta Agnihotri & Chimata Murali Krishna (2014): “Optimization of Cutting Conditions in Milling Process to Minimize Tool Wear Using Selected Soft Computing Techniques: A Comparative Study”, Journal of Advanced Manufacturing Systems, Vol. 13, No. 1 (2014) 55–72.
11. Dinesh Setti, Sudarasan Ghosh & P. Venkateswara Rao (2012): “Application of Nano Cutting Fluid under Minimum Quantity Lubrication (MQL) Technique to Improve Grinding of Ti – 6Al – 4V Alloy”, World Academy of Science, Engineering and Technology, International Journal of Mechanical and Mechatronics Engineering / Vol:6, No:10, 2012.
12. S. Sharif & E.A. Rahim (2007): “Performance of coatedand uncoated-carbide tools when drilling titanium alloy—Ti–6Al4V”, Journal of Materials Processing Technology 185 (2007) 72–76.
13. S. Gariani, I. Shyha, C. Jackson & F. Inam (2016): “Tool Life Analysis When Turning Ti-6Al-4V Using Vegetable oil-based Cutting Fluid”, 7th International Conference Manufacturing Science and Technology, Sarawak, Malaysia, July 16-18, 2016.
14. A. Srithar, K. Palani Kumar & B. Durga Prasad (2014): “Experimental Investigation And Analysis On Hard Turning Of Aisi D2 Steel Using Coated Carbide Insert”, Advanced Materials Research Vol. 984-985 (2014) pp 154-158, doi:10.4028/www.scientific.net/AMR.984- 985.154.
15. Munish K. Gupta & P. K. Sood (2017): “Surface roughness measurements in NFMQL assisted turning of titanium alloys: An Optimization Approach” / Friction 5(2): 155–170 (2017) / ISSN 2223-7690 / DOI 10.1007/ s40544-017-0141-2.
16. Norsalawani Mohamad & Rubina Bahar (2016): “Minimum Quantity Lubrication (MQL) and its Effect on Tool Wear During Miniature Drilling: An Experimental Study”, International Journal of Engineering Materials and Manufacture (2016) /1(2) 65-70.
17. N.A. Abukhshim, P.T. Mativenga & M.A. Sheikh (2005): “Heat generation and temperature prediction in metal cutting: A review and implications for high-speed machining”, International Journal of Machine Tools & Manufacture 46 (2006) 782–800 / doi:10.1016/j. ijmachtools.2005.07.024.
18. LUO Ming, WANG Jing, WU Baohai, and ZHANG Dinghua (2017): “Effects of Cutting Parameters on Tool Insert Wear in End Milling of Titanium Alloy Ti6Al4V”, Chinese Journal Of Mechanical Engineering, Vol. 30, No. 1, 2017 / DOI: 10.3901/CJME.2016.0405.045.
19. K. V. Krishna Sastry, V. Seshagiri Rao, K. Palani Kumar, R. Dhana Lakshmi & Abhishek Kuravi (2014): “Assessment of Process Parameters Influencing Delamination Factor on the Drilling of CFRC Composite Material with TiN Coated Carbide Tools”, Indian Journal of Science and Technology, Vol. 7(2), 142–150, February 2014 / ISSN (Online) : 0974-5645.

Published

2018-06-28